high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

Overview of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyorsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyormanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor)

Specifications of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

The JZQ series ZQ 250 and ZQ 350 gearboxes are high-power gear reducers created for conveyor systems, providing robust efficiency and durability in demanding commercial applications. These gearboxes include a hard helical gear layout, guaranteeing smooth procedure, high torque transmission, and minimal sound. The ZQ 250 and ZQ 350 versions are constructed with a two-stage reduction system, combining a main helical gear stage and an additional worm gear phase for optimal effectiveness and load distribution.

** Secret Specifications: **.
– ** Design Variations: ** ZQ 250 (center range 250 mm) and ZQ 350 (facility range 350 mm).
– ** Rated Torque: ** ZQ 250 supplies up to 10,000 Nm, while ZQ 350 deals with approximately 18,000 Nm, appropriate for heavy-duty conveyor systems.
– ** Speed Proportion Variety: ** Flexible from 8.23:1 to 48.57:1, enabling adaptability in matching conveyor rate requirements.
– ** Input Power: ** Suitable with electric motors up to 30 kW (ZQ 250) and 55 kW (ZQ 350), sustaining high-power applications.
– ** Input Speed: ** Standard input rate of 1500 RPM, with personalization offered for greater or reduced rates.
– ** Efficiency: ** Achieves approximately 94% performance under complete tons due to precision-machined equipments and maximized lubrication.
– ** Lubrication: ** Dash lubrication system with advised ISO VG 220 or equivalent commercial equipment oil.
– ** Placing: ** Horizontal or upright placing choices with stiff actors iron housing for security and resonance resistance.
– ** Gear Product: ** High-strength alloy steel gears, case-hardened and ground for extensive life span.
– ** Shaft Configuration: ** Input and outcome shafts are hardened and tempered, with keyway connections for secure coupling.
– ** Weight: ** ZQ 250 evaluates approximately 180 kg, while ZQ 350 is around 320 kg, making certain architectural stability under heavy tons.

** Application Functions: **.
Developed for belt conveyors, pail lifts, and product handling systems, these gearboxes excel in mining, concrete, and logistics sectors. Their sealed real estate (IP65 defense) avoids dust and wetness ingress, perfect for rough environments. Thermal security is maintained with an operating temperature level range of -20 ° C to 120 ° C. Customizable flanges, shafts, and proportions are offered to integrate seamlessly with existing conveyor configurations. Compliance with ISO 9001 requirements makes certain reliability, while low-maintenance design lowers downtime. The JZQ series gearboxes are engineered to provide constant power transmission, ensuring lasting efficiency in high-load, continuous-operation scenarios.

(high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor)

Applications of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

The JZQ series high-power gear reducers, including the ZQ250 and ZQ350 gearboxes, are crafted to supply durable performance in conveyor systems across diverse industrial applications. These gearboxes are developed to lower rotational speed while increasing torque result, guaranteeing dependable power transmission for heavy-duty product handling. Their sturdy building and precision engineering make them optimal for demanding settings such as mining, cement manufacturing, logistics, ports, and mass material handling.

The ZQ250 and ZQ350 versions include high-strength alloy steel gears, set and ground for resilience, together with maximized tooth accounts to minimize wear and sound. Their compact, modular style permits seamless combination right into belt conveyors, chain conveyors, and screw conveyors, sustaining smooth start-up and consistent procedure under variable tons. The ZQ250 is matched for medium-duty applications, providing a balance of torque and rate reduction, while the ZQ350 takes care of much heavier tons, making it ideal for large-scale mining procedures or port logistics where high torque and constant procedure are vital.

In mining, these gearboxes drive conveyors moving coal, ore, and accumulations, sustaining extreme problems like dirt, wetness, and shock loads. In cement plants, they power resources and clinker conveyors, enduring high temperatures and rough products. Ports and logistics hubs count on ZQ transmissions for ship loaders, stackers, and sorting systems, ensuring reliable mass cargo handling. Their thermal administration systems and progressed lubrication reduce overheating risks, expanding service life.

Secret benefits include high power density, power efficiency, and minimized upkeep demands because of enclosed, wear-resistant elements. Adjustable mounting configurations and gear proportions enable adaptation to details conveyor formats and functional requirements. By lessening downtime and boosting load ability, the JZQ series gear reducers maximize performance in essential markets, supplying a cost-efficient remedy for long-lasting, heavy-duty conveyor applications. Their integrity under severe conditions makes them a keystone of modern commercial product handling systems.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

What are the typical applications of the JZQ Series ZQ250 and ZQ350 gearboxes for conveyors? The JZQ Series ZQ250 and ZQ350 gearboxes are designed for heavy-duty industrial conveyor systems, including mining, cement production, bulk material handling, and construction. They efficiently transmit and reduce motor speed while providing high torque output, making them ideal for driving belt conveyors, bucket elevators, and other continuous material-handling equipment. Their robust construction ensures reliable operation in harsh environments with dust, moisture, and variable loads.

What is the load capacity of the ZQ250 and ZQ350 gearboxes? The ZQ250 gearbox has a maximum output torque of approximately 4850 Nm, while the ZQ350 model offers up to 10,000 Nm. These values depend on operating conditions such as input speed, lubrication quality, and alignment. Both units are engineered to handle high radial and axial loads common in conveyor systems, ensuring minimal wear and long service life when maintained properly.

How often should the JZQ Series gearboxes be maintained? Routine maintenance includes checking oil levels every 500 operating hours and replacing lubricant every 2500–4000 hours, depending on workload and environmental factors. Inspect seals, gears, and bearings periodically for wear or leaks. Proper alignment with the motor and conveyor drive shaft is critical to prevent premature failure. Follow the manufacturer’s guidelines for specific intervals and lubricant grades.

What is the efficiency of these gearboxes? The JZQ Series gearboxes achieve 95–97% mechanical efficiency due to their hardened helical gear design and precision machining. Efficiency depends on factors like load distribution, lubrication quality, and operating temperature. Regular maintenance ensures optimal performance, reducing energy waste in conveyor systems.

Can the ZQ250 and ZQ350 gearboxes be customized for specific conveyor setups? Yes, manufacturers often provide customization options such as flange mounting, shaft size adjustments, or special coatings for corrosion resistance. Modifications can be made to accommodate specific motor interfaces, environmental conditions, or space constraints. Consult with the supplier to ensure compatibility with your conveyor’s power requirements, speed ratios, and operational demands.

(high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor)