G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

Overview of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyorsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyormanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor)

Specifications of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

The G Collection Helical GearMotor is a robust, high-performance commercial transmission developed for durable applications such as belt conveyors, material handling systems, and handling machinery. Created with a resilient cast iron housing, this shaft-mounted speed reducer makes certain extraordinary toughness, resonance resistance, and long life sought after settings. The helical gear style supplies smooth, silent procedure with high torque transmission effectiveness, reducing power loss and heat generation.

The electric motor is offered in a vast power array from 0.12 kW to 200 kW, supporting input speeds up to 1,500 RPM and result torque capabilities as much as 18,000 Nm. It offers reduction ratios spanning 1.3:1 to 587:1, offering precise rate control for conveyor systems. The shaft-mounted arrangement simplifies installation by straight combining the gearbox to the driven devices, getting rid of the need for extra couplings or placement devices. The result shaft is set and ground for wear resistance, with keyway alternatives to suit different belt conveyor drum shafts.

Constructed to withstand rough problems, the gearmotor features IP65 access defense, guaranteeing resistance to dirt and water jets. It operates successfully in ambient temperature levels from -20 ° C to 50 ° C, with optional high-temperature seals and lubes for extreme environments. The system is pre-lubricated with high-viscosity mineral oil, reducing upkeep needs. A modular design enables modification with foot-mounted, flange-mounted, or hollow shaft arrangements to fit room restraints.

The helical gears are precision-machined from alloy steel, case-hardened, and ground for ideal meshing and lots circulation. This layout accomplishes up to 98% mechanical performance, even under continual procedure. The incorporated three-phase induction electric motor abides by IE3 efficiency requirements, ensuring energy savings. Thermal protection and overload safeguards are included to prevent electric motor exhaustion throughout sudden lots spikes.

Perfect for belt conveyors in mining, cement, and logistics industries, the G Collection GearMotor guarantees reliable power transmission with low noise levels (listed below 65 dB). It fulfills international certifications, consisting of CE and ISO standards, assuring quality and safety. Adjustable torque arms, shaft diameters, and installing placements even more enhance compatibility with varied conveyor configurations. Maintenance is streamlined using accessible examination ports and a closed real estate that stops lubricant leak. With a service life exceeding 20,000 hours, this transmission is engineered for nonstop efficiency in 24/7 industrial procedures.

(G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor)

Applications of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

The G Collection Helical GearMotor is a durable, high-performance remedy created for demanding commercial applications such as belt conveyors. Engineered with a durable cast iron construction, this shaft-mounted motor rate reducer gearbox provides extraordinary strength and long life, making it optimal for heavy-duty material handling in industries such as mining, production, agriculture, and logistics. Its helical gear layout makes certain smooth, silent operation with high torque transmission, lessening resonance and put on also under constant load problems.

For belt conveyor systems, the G Series GearMotor provides exact rate control and dependable power transmission, making sure consistent activity of products over long distances. The shaft-mounted configuration simplifies installation, permitting direct installing to the conveyor drive shaft without added combinings or alignment complexities. This lowers downtime throughout setup or upkeep, optimizing functional performance. The transmission’s helical gears use superior meshing performance (up to 98%), equating to reduced energy intake and lowered operational costs gradually.

Constructed to hold up against rough atmospheres, the actors iron housing safeguards inner components from dirt, wetness, and mechanical stress, making certain trusted efficiency in extreme temperature levels and unpleasant problems. The hardened steel equipments and accuracy bearings enhance load-bearing capacity, sustaining high radial and axial forces typical in conveyor systems. Adjustable torque and speed proportions enable the gearmotor to adjust to differing conveyor lengths, lots abilities, and operational requirements, making it a flexible choice for varied applications.

Safety functions include overload security and thermal durability, avoiding damage from abrupt jams or prolonged operation. The portable, space-saving style integrates effortlessly right into existing conveyor arrangements without needing significant architectural modifications. Additionally, the low-maintenance style decreases lifecycle prices, with easy-access lubrication factors and secured parts reducing the requirement for frequent servicing.

In recap, the G Collection Helical GearMotor combines durability, performance, and flexibility, making it a vital component for boosting the performance and dependability of belt conveyor systems. Its industrial-grade construction and progressed design guarantee continuous efficiency, reduced power expenditure, and lasting expense financial savings for businesses running popular material-handling environments.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

What are the key benefits of using the G Series helical GearMotor for belt conveyors? The G Series helical GearMotor offers high torque transmission, smooth operation, and energy efficiency, making it ideal for belt conveyors. Its helical gears reduce noise and vibration, ensuring reliable performance in heavy-duty industrial environments. The cast iron construction provides durability, corrosion resistance, and thermal stability, while the shaft-mounted design simplifies installation and maintenance, reducing downtime.

How does the G Series handle heavy loads in conveyor applications? The helical gear design distributes load evenly across multiple gear teeth, minimizing wear and extending service life. The industrial-grade cast iron housing and hardened steel gears withstand high shock loads and continuous operation. With torque capacities tailored for conveyor systems, it ensures consistent power transmission even under variable material loads, preventing slippage or stalling.

What maintenance is required for this gearmotor? The G Series requires minimal maintenance due to its rugged construction and sealed bearings. Regularly check oil levels in the gearbox (first inspection after 500 hours, then every 6,000 hours or annually). Use synthetic or mineral oil as specified. Inspect seals and mounting bolts periodically for leaks or loosening. No frequent lubrication is needed for the shaft-mounted setup, reducing labor costs.

Can this gearmotor be customized for specific conveyor speeds? Yes, the gearbox offers adjustable speed ratios through interchangeable gear combinations, allowing precise speed control to match conveyor requirements. The input RPM and output torque can be tailored to optimize material handling efficiency. Consult the manufacturer’s ratio charts or technical team to select the ideal configuration for your belt speed and load demands.

Is the G Series compatible with existing conveyor systems? The shaft-mounted design allows direct installation onto the conveyor’s drive shaft without additional couplings or brackets, ensuring compatibility with most standard setups. Its compact footprint saves space, and the cast iron construction aligns with industrial mounting standards. Ensure the shaft diameter, torque rating, and frame size match your system’s specifications for seamless integration.

(G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor)