globoid bronze worm wheel gear set

Overview of globoid bronze worm wheel gear set

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of globoid bronze worm wheel gear set

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: globoid bronze worm wheel gear setsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern globoid bronze worm wheel gear setmanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(globoid bronze worm wheel gear set)

Specifications of globoid bronze worm wheel gear set

This globoid bronze worm wheel gear set is made for heavy-duty applications. The worm wheel uses high-grade bronze. This material resists corrosion. It handles wear well. The worm uses hardened steel. This combination keeps the gear set working longer. The globoid shape increases contact between parts. This design boosts torque capacity. It reduces surface wear over time.

Standard bore diameters range from 10mm to 150mm. Pitch diameters vary between 20mm and 300mm. The worm typically has one to four threads. This allows flexibility in speed reduction ratios. The gear set handles up to 500 Nm of torque. Axial loads up to 10 kN. Radial loads up to 8 kN. It works in high-stress setups. It is suitable for shock loads.

Efficiency rates range from 50% to 90%. Lower than spur gears. The design is compact. Ideal for tight spaces. Operating temperatures range from -20°C to 120°C. Proper lubrication is needed for extreme conditions. Use ISO VG 220 or equivalent oil. Relubricate every 1,000 hours. Check seals regularly. This prevents contamination.

The gear teeth are precision-cut. This ensures smooth meshing. Noise levels stay low. Vibration is minimized. Backlash is controlled within 0.05mm to 0.15mm. Adjustments are possible during installation. Custom shaft configurations are available. Mounting flanges can be modified.

Applications include industrial mixers. Conveyor systems use these gears. Elevators and lifts rely on their reliability. Mining equipment benefits from their durability. Construction machinery uses them for power transmission. They require little maintenance. Performance stays consistent under heavy use.

Surface treatments are optional. Nickel plating adds corrosion protection. Phosphating improves lubrication retention. Hardened worm shafts increase lifespan. Replacement parts are easy to source. Compatibility with standard gearboxes simplifies integration. Testing meets ISO 1328 standards. Quality checks ensure defect-free operation.

(globoid bronze worm wheel gear set)

Applications of globoid bronze worm wheel gear set

Globoid bronze worm wheel gear sets are used in many industries. They transfer motion between non-parallel shafts. They work well where high torque and low speed are needed. The design has a globoid shape. This shape allows more contact between the worm and the wheel. This makes power transmission smoother and stronger.

Industrial machinery often uses these gear sets. Conveyor systems rely on them for heavy lifting. They handle heavy loads. They last long in tough conditions. Mixing equipment uses them for consistent performance. The bronze material resists wear. This reduces maintenance costs over time.

Automotive applications include steering systems. The gear sets provide precise control. They work quietly. Drivers get smooth feedback without noise. Electric vehicles use them in power transmission systems. The bronze wheel resists corrosion. This is important in high-heat engine environments.

Renewable energy systems benefit from these gears. Wind turbines use them to adjust blade angles. They handle sudden changes in wind force. The bronze material works well in outdoor settings. Solar tracking systems use them to move panels. They ensure panels follow the sun accurately. This boosts energy collection.

Robotics and automation depend on these gear sets. Robotic arms need exact movement. The gear sets deliver this. They handle repetitive tasks without losing accuracy. Packaging machines use them for speed control. The gears operate smoothly at variable speeds. Production lines stay efficient.

Aerospace and defense sectors use them too. Landing gear systems require reliability. The gear sets perform under extreme stress. Radar systems use them for precise rotation. They maintain accuracy in critical operations. The bronze material withstands temperature shifts. This is vital in aerospace environments.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of globoid bronze worm wheel gear set

A globoid bronze worm wheel gear set transfers power between non-parallel shafts. It controls motion in machinery like conveyor systems, lifts, and industrial equipment. The design allows smooth operation under heavy loads. It works best in setups requiring precise movement and high torque. The right-angle orientation of the shafts makes it useful in tight spaces.

Bronze resists wear better than many metals. It handles friction well when paired with a steel worm gear. This reduces heat buildup. Bronze lasts longer under constant use. The material also absorbs vibrations, making the system quieter. Regular lubrication keeps the bronze surface protected.

Load capacity depends on size, design, and material quality. Smaller sets manage light to moderate loads. Larger sets handle heavy industrial demands. Torque ratings and RPM limits vary by model. Check manufacturer specifications for exact numbers. Overloading causes premature wear or failure. Proper alignment ensures the set works within its capacity.

Keep the gear set lubricated to prevent metal-on-metal contact. Use grease or oil recommended by the manufacturer. Clean the gears regularly to remove dirt and debris. Inspect for signs of wear like pitting or discoloration. Misalignment causes uneven wear—adjust the setup if needed. Replace the set if damage affects performance. Storage in a dry place prevents corrosion.

Match the gear set to your machine’s torque and speed needs. Consider the operating environment—temperature, moisture, and dust influence material choice. Measure the available space to ensure the set fits. Check the shaft size and mounting requirements. Consult the manufacturer’s guidelines for compatibility. Provide details about your application to get the best recommendation. Testing under real conditions helps confirm suitability.

(globoid bronze worm wheel gear set)