DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer

Overview of DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducersystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducermanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer)

Specifications of DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer

The DIWAGER High Rigidity Radial Axial Force Impact Resistance PLE Series Helical Planetary Bevel Gearbox is engineered for demanding industrial applications requiring precision, durability, and superior load-handling capabilities. This planetary gear reducer integrates helical and bevel gear technology to deliver high torque density, smooth operation, and exceptional resistance to radial and axial forces. Its robust design ensures reliable performance in environments subjected to heavy shocks, vibrations, and variable load conditions. The gearbox is constructed with high-strength alloy steel gears, precision-ground for optimal meshing and minimal backlash. The helical teeth enhance contact ratios, distributing loads evenly across multiple gear teeth to reduce wear and noise. The planetary stage features a compact, multi-stage configuration, maximizing torque output while maintaining a small footprint. The hardened and tempered gears undergo advanced heat treatment processes, ensuring long-term durability and resistance to pitting or surface fatigue. The PLE series supports a wide range of reduction ratios, typically spanning from 3:1 to 100:1, accommodating diverse speed and torque requirements. It achieves transmission efficiencies of up to 98% per stage, minimizing energy loss and heat generation. The gearbox housing is made of high-quality cast iron or aluminum alloy, providing rigidity and damping properties to withstand axial and radial forces. Sealed bearings and labyrinth seals protect internal components from contaminants, extending service life in harsh environments. Input options include IEC standard motor flanges, shaft inputs, or customized interfaces, while output configurations offer solid shafts, hollow shafts, or flanged connections. Operating temperatures range from -20°C to 80°C, with optional lubrication for extreme conditions. The PLE series is ideal for heavy machinery, robotics, material handling, mining, and renewable energy systems. Its low-maintenance design, combined with high impact resistance, ensures reduced downtime and operational costs. Customization options include specific mounting positions, backlash levels, and coatings for corrosion resistance. Backed by rigorous testing, the DIWAGER PLE Series guarantees precision, reliability, and adaptability for industrial automation and motion control challenges.

(DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer)

Applications of DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer

The DIWAGER High Rigidity Radial Axial Force Impact Resistance PLE Series Helical Planetary Bevel Gearbox is engineered to deliver exceptional performance in demanding industrial environments. Combining advanced helical and planetary gear technologies, this gear reducer is designed to handle high torque, radial-axial forces, and shock loads with precision and durability. Its robust construction ensures reliable operation in applications requiring compact design, high efficiency, and resistance to extreme mechanical stress.

Key Applications:

1. Heavy Machinery and Construction Equipment: The PLE series excels in excavators, cranes, and bulldozers, where high rigidity and impact resistance are critical. Its ability to manage radial and axial forces makes it ideal for heavy-load lifting, digging, and material handling, ensuring smooth power transmission under dynamic conditions.

2. Industrial Robotics and Automation: In automated manufacturing lines and robotic arms, the gearbox’s precision and compact design enable accurate motion control. The helical planetary structure reduces backlash, enhancing repeatability in tasks like assembly, welding, and CNC machining.

3. Renewable Energy Systems: Wind turbines and solar tracking systems benefit from the gearbox’s durability and efficiency. It withstands variable wind loads and continuous rotational stress, optimizing energy conversion while minimizing maintenance needs.

4. Mining and Material Processing: Harsh environments such as mining conveyors, crushers, and mixers demand gearboxes that endure abrasive dust, vibrations, and heavy impacts. The PLE series’ sealed housing and hardened gears extend service life in these challenging conditions.

5. Marine and Offshore Equipment: Corrosion-resistant materials and high torque capacity make this gearbox suitable for ship propulsion systems, winches, and offshore drilling rigs, where reliability in saline and high-moisture environments is paramount.

Technical Advantages:
– High Rigidity: Reinforced housing and helical gear teeth distribute loads evenly, reducing wear and enhancing longevity.
– Impact Resistance: Advanced heat treatment and precision machining ensure resilience against sudden force fluctuations.
– Efficiency: The planetary bevel design achieves over 95% efficiency, lowering energy consumption and operational costs.
– Customization: Available in multiple ratios and mounting configurations to suit diverse mechanical setups.

The DIWAGER PLE Series Helical Planetary Bevel Gearbox is a versatile solution for industries prioritizing durability, power density, and operational reliability. Its innovative design addresses the challenges of modern machinery, making it a trusted choice for engineers seeking high-performance motion control in critical applications.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer

The DIWAGER High Rigidity Radial Axial Force Impact Resistance PLE Series Helical Planetary Bevel Gearbox is designed for demanding industrial applications. Here are five frequently asked questions about this product:

1. What are the primary applications of the DIWAGER PLE Series Gearbox?
The PLE Series is ideal for heavy-duty machinery requiring high torque, precision, and durability. Common uses include robotics, mining equipment, construction machinery, material handling systems, and industrial mixers. Its impact-resistant design suits environments with sudden load changes, radial/axial forces, and vibrations.

2. What torque and speed ratios does the PLE Series support?
This gearbox delivers torque ranges from 100 Nm to 15,000 Nm, accommodating high-load scenarios. Speed ratios span 5:1 to 100:1, with customization available. The helical-planetary-bevel gear combination ensures smooth power transmission and efficiency under variable speeds and bidirectional forces.

3. How does the design enhance impact resistance?
Advanced alloy steel gears, precision hardening, and grinding improve surface durability. The planetary stages distribute loads evenly, while helical teeth reduce noise and stress. A rigid housing with reinforced bearings absorbs radial/axial forces, and sealed lubrication prevents contamination, extending service life under harsh conditions.

4. Is the PLE Series compatible with different motor types?
Yes. It integrates seamlessly with AC/DC motors, servo motors, and hydraulic drives. Standard mounting interfaces (e.g., IEC, NEMA) simplify installation. Custom flanges or shafts can be provided to match specific motor specifications or spatial constraints.

5. What maintenance is required for optimal performance?
The gearbox requires minimal maintenance due to its robust construction. Regular checks include monitoring oil levels (replaced every 5,000-8,000 hours), inspecting seals for leaks, and ensuring proper alignment. Grease-filled units may need periodic re-lubrication in high-temperature or dusty environments. No disassembly is needed for routine upkeep.

(DIWAGER High rigidity radial axial force impact resistance PLE series helical planetary bevel gearbox planetary gear reducer)