G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

Overview of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyorsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyormanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor)

Specifications of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

The G Collection Helical GearMotor is a robust, industrial-grade speed reducer transmission made for heavy-duty applications such as belt conveyors, product handling systems, and processing equipment. Engineered with precision-machined helical gears and a sturdy actors iron housing, this gearmotor provides high torque transmission, smooth operation, and long-term dependability in demanding settings. Its shaft-mounted design guarantees direct combining to conveyor pulley-blocks, removing the need for additional elements like combinings or chains, simplifying installation and maintenance.

** Secret Functions: **.
– ** Modular Construction: ** The transmission and electric motor are integrated into a portable device, supplying flexibility in mounting positionings (foot-mounted, flange-mounted, or shaft-mounted) to match diverse conveyor designs.
– ** Helical Gearing: ** Precision-cut helical equipments supply silent, vibration-free procedure with high efficiency (as much as 95%) and lowered energy intake compared to worm equipment reducers.
– ** Cast Iron Housing: ** Strengthened cast iron building makes certain phenomenal durability, heat dissipation, and resistance to put on, rust, and mechanical stress and anxiety.
– ** Shaft-Mounted Style: ** Straight placing onto conveyor drive shafts minimizes alignment problems and decreases room needs. Torque arms are consisted of for safe accessory and load distribution.
– ** High Torque Output: ** Maximized for belt conveyors, the gearmotor supplies torque arrays from 100 Nm to 18,000 Nm, suiting slow-speed, high-load applications.
– ** Thermal Defense: ** The motor includes thermal overload security to stop damages from overheating during prolonged procedure or sudden load spikes.
– ** Reduced Maintenance: ** Secured bearings and oil-bath lubrication ensure extensive service intervals, lowering downtime.

** Technical Specifications: **.
– ** Reduction Ratios: ** 5:1 to 100:1, adjustable to match conveyor speed requirements.
– ** Electric motor Power: ** 0.12 kW to 200 kW, compatible with 3-phase air conditioning motors (IE3/IE4 effectiveness requirements).
– ** Input Rate: ** Up to 1,500 RPM (requirement) or greater for specialized configurations.
– ** Output Speed: ** Adjustable from 14 RPM to 300 RPM, depending on ratio.
– ** Installing Options: ** Foot, flange, or shaft-mounted with torque arm.
– ** Ambient Temperature Variety: ** -20 ° C to +50 ° C.- ** Defense Ranking: ** IP65/IP66 for dust and water resistance.
– ** Lubrication: ** Synthetic oil (included), refillable via accessible ports.

** Applications: ** Suitable for belt conveyors in mining, agriculture, cement, and logistics industries. Appropriate for horizontal or inclined conveyors handling bulk products like grains, aggregates, or packaged items.

** Advantages: ** Incorporates high efficiency, durability, and ease of setup to boost conveyor system efficiency while lowering functional prices. The helical equipment style ensures minimal backlash and regular power transmission, even under variable lots. Customizable setups (e.g., brake electric motors, variable frequency drives) are offered to fulfill specific functional requirements. Backed by ISO-certified production and a 12-month guarantee.

(G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor)

Applications of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

The G Collection Helical GearMotor is a durable commercial cast iron shaft-mounted motor rate reducer gearbox engineered to provide reliable power transmission and accurate rate control for belt conveyor systems. Built with sturdy cast iron housing and helical gears, this gearmotor incorporates high torque result with smooth, quiet procedure, making it optimal for requiring applications throughout markets such as mining, manufacturing, agriculture, and logistics. Its shaft-mounted design streamlines installment by directly connecting to the conveyor’s drive shaft, making certain optimum positioning and reducing mechanical stress and anxiety on elements.

Belt conveyors call for regular torque and controlled speed to handle hefty loads over cross countries. The G Series gearmotor excels in these problems, offering reliable speed reduction to match conveyor requirements while multiplying torque for stable product motion. In mining operations, it endures rough environments, transferring bulk materials like coal or ore without failing. The helical equipment layout reduces noise and vibration, improving operational efficiency and decreasing wear on belts and bearings, which extends tools lifespan.

In production and production line, this gearmotor sustains accuracy handling of items, from auto components to packaged products. Its cast iron building resists deformation under heavy loads, ensuring trustworthy efficiency in high-duty cycles. For food processing or packaging facilities, the system’s resilience and low maintenance needs decrease downtime, vital in continual manufacturing settings. Logistics and warehouse systems gain from its portable, space-saving layout and energy-efficient procedure, reducing lasting power costs.

Secret benefits consist of high load ability, many thanks to helical equipments that distribute stress uniformly across equipment teeth, and a shaft-mounted arrangement that eliminates the need for extra combinings. This decreases setup intricacy and upkeep, while the actors iron housing supplies remarkable warm dissipation and resonance damping. Compatible with various electrical motors, the G Series adapts to diverse conveyor arrangements, supplying adaptability in rate and torque setups.

By guaranteeing smooth begins and stops, the gearmotor stops product spillage and belt slippage, improving security and productivity. Its rugged develop and performance make it an affordable option for industries focusing on integrity and minimized operational expenses. Whether moving accumulations in quarries or parcels in warehouse, the G Series Helical GearMotor attracts attention as a versatile, resilient foundation for belt conveyor systems worldwide.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor

What is the maximum torque capacity of the G Series helical GearMotor for belt conveyors? The G Series helical GearMotor is designed to handle high torque demands typical in belt conveyor systems. Depending on the model and reduction ratio, it offers torque capacities ranging from 100 Nm to 18,000 Nm. This ensures reliable power transmission for heavy-load applications, even in continuous operation environments. Always verify the specific torque rating for your selected model to match conveyor requirements.

How does the cast iron construction benefit the gearbox in industrial settings? The industrial cast iron housing provides exceptional durability, vibration resistance, and heat dissipation, making it ideal for harsh environments like mining or manufacturing. Cast iron’s rigidity minimizes deformation under heavy loads, ensuring consistent gear alignment and extended service life. It also reduces noise levels compared to aluminum or steel alternatives, enhancing workplace safety and operational smoothness.

Is the shaft-mounted design compatible with existing conveyor setups? Yes. The G Series shaft-mounted gearbox features a universal hollow output shaft design that simplifies direct mounting onto the conveyor’s drive shaft without additional couplings or adapters. This reduces installation time and space requirements. Its modular configuration allows adjustments to mounting positions, making it adaptable to most belt conveyor systems, including retrofits or upgrades.

What maintenance is required for this gearmotor? The helical GearMotor requires minimal maintenance due to its robust construction and precision-machined helical gears. Regular lubrication of the gearbox with high-quality synthetic oil (every 3,000–5,000 operating hours) is critical. Inspect seals for leaks and check for abnormal noise or vibration periodically. The unit’s IP65-rated protection helps prevent dust and moisture ingress, further reducing maintenance needs.

Can this gearmotor handle variable speed control for conveyor applications? While the G Series itself is a fixed-ratio gearbox, it can be paired with variable frequency drives (VFDs) or adjustable motors to enable speed control. The helical gear design ensures smooth torque delivery even at reduced speeds, preventing belt slippage or jerking. Confirm motor compatibility and reducer thermal limits when integrating with VFDs to avoid overheating during prolonged low-speed operation.

(G Series helical GearMotor Industrial cast iron shaft mounted motor speed reducer gearbox for the belt conveyor)