high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

Overview of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyorsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyormanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor)

Specifications of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

The JZQ collection high-power equipment reducers, including the ZQ250 and ZQ350 designs, are robust, sturdy transmissions created for heavy-duty conveyor systems and industrial applications. These gear reducers include a compact, hardenened equipment design with high load-bearing ability, guaranteeing trustworthy performance in demanding atmospheres.

** ZQ250 Transmission Requirements **:.
– ** Rated Power **: 15-18.5 kW (20-25 HP).
– ** Reduction Ratio Array **: 8:1 to 50:1 (customizable).
– ** Result Torque **: As Much As 1800 Nm.
– ** Input Rate **: Approximately 1500 RPM.
– ** Equipment Type **: Hardened helical equipments (20CrMnTi steel).
– ** Real estate **: High-strength actors iron (HT250) for vibration resistance.
– ** Shaft Configuration **: Strong or hollow result shaft alternatives.
– ** Effectiveness **: ≥ 94%.
– ** Lubrication **: Oil bathroom lubrication (suggested oil grade: ISO VG220).
– ** Operating Temperature level **: -20 ° C to 80 ° C.- ** Mounting **: Foot-mounted or flange-mounted design.

** ZQ350 Transmission Requirements **:.
– ** Rated Power **: 22-30 kW (30-40 HP).
– ** Decrease Proportion Range **: 8:1 to 50:1.
– ** Outcome Torque **: As Much As 3500 Nm.
– ** Input Speed **: Up to 1500 RPM.
– ** Equipment Type **: Precision-ground helical equipments with surface area solidifying.
– ** Real estate **: Strengthened cast iron (HT300) for improved sturdiness.
– ** Shaft Setup **: Strong or hollow shaft, keyed or splined output.
– ** Effectiveness **: ≥ 95%.
– ** Lubrication **: Oil bathroom or forced flow (ISO VG320 recommended).
– ** Operating Temperature **: -20 ° C to 90 ° C. -** Installing **: Functional foot, flange, or torque-arm mounting.

Both models are engineered for seamless integration with conveyor systems, providing smooth torque transmission and minimal sound. The transmissions are pre-lubricated and require very little upkeep, with inspection periods advised every 6-12 months. Secured versus dirt and wetness (IP55 defense), they appropriate for mining, cement, and bulk-material handling sectors. Personalized input/output shaft dimensions and optional cooling followers for high-temperature environments ensure flexibility. Conformity with ISO 9001 criteria assurances top quality and integrity. Always validate lots needs and operating problems prior to installation to enhance performance and life expectancy.

(high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor)

Applications of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

The JZQ Collection ZQ 250 and ZQ 350 high-power gear reducers are durable, heavy-duty transmissions developed to deliver reputable efficiency in conveyor systems throughout diverse commercial applications. These gearboxes are engineered to handle high torque, shock lots, and continual procedure, making them excellent for material handling, mining, cement manufacturing, and mass logistics. Their long lasting construction and precision design make sure efficient power transmission, lowered downtime, and prolonged life span in demanding atmospheres.

** Applications in Conveyor Systems **.
1. ** Mining and Quarrying **: The ZQ 250 and ZQ 350 transmissions are extensively made use of in belt conveyors for transferring resources like coal, ore, and accumulations. Their high torque capacity and rugged layout hold up against unpleasant problems, making sure smooth operation in open-pit mines and underground tunnels.
2. ** Cement and Steel Plants **: These gear reducers drive durable conveyors handling clinker, sedimentary rock, and slag. The ZQ 350’s enhanced load-bearing capacity sustains long-distance conveying systems, while heat-resistant lubrication ensures stability in high-temperature settings.
3. ** Ports and Logistics **: Wholesale terminals, ZQ transmissions power ship loaders, stackers, and reclaimers, making it possible for efficient loading/unloading of cargo. Their corrosion-resistant housing and closed bearings shield versus wetness and deep sea direct exposure.
4. ** Manufacturing and Packaging **: Conveyors in production line depend on the ZQ 250 for exact rate control and quiet operation, maximizing manufacturing workflows.
5. ** Agriculture and Food Processing **: These gearboxes drive grain conveyors, silo systems, and processing lines, supplying contamination-free operation with easy-maintenance designs.

** Secret Features **.
– ** High Torque Outcome **: The ZQ 250 (ranked for medium-duty) and ZQ 350 (heavy-duty) give ideal rate reduction proportions (e.g., 1:10 to 1:50) to match conveyor rate and lots requirements.
– ** Durable Building And Construction **: Solidified alloy steel equipments, reinforced real estates, and precision bearings ensure durability under continuous stress.
– ** Effectiveness **: Helical gear design reduces energy loss, decreasing functional expenses.
– ** Flexibility **: Compatible with electric motors, diesel motor, or hydraulic drives, supplying adaptability in system integration.

** Perks for Conveyors **.
– ** Smooth Startup **: Handles high inertial lots during conveyor initiation.
– ** Low Upkeep **: Easy-access lubrication ports and replaceable seals streamline maintenance.
– ** Compact Layout **: Space-saving structure suits confined installments.

The JZQ Collection ZQ 250 and ZQ 350 gearboxes are relied on services for improving conveyor integrity, productivity, and cost-efficiency in industries worldwide. Their tested performance in extreme conditions makes them vital for high-power product dealing with systems.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor

The JZQ Series ZQ250 and ZQ350 gearboxes are high-power gear reducers designed for conveyor systems. Here are five common FAQs with direct answers: **1. What is the maximum load capacity of the ZQ250 and ZQ350 gearboxes?** The ZQ250 handles up to 10,000 Nm of output torque, while the ZQ350 supports up to 18,000 Nm. Both are built for heavy-duty conveyor applications, ensuring reliable power transmission under continuous operation. **2. What is the gear efficiency of these reducers?** These gearboxes use hardened helical gears, achieving 95–98% mechanical efficiency. The precision-machined teeth reduce friction and heat, ensuring optimal performance in high-load conveyor systems. **3. How often should lubrication be maintained?** Lubricate every 3,000–5,000 operating hours with ISO VG 220 or 320 gear oil. Regular oil checks are critical to prevent wear, especially in dusty or high-temperature environments. Replace seals immediately if leaks occur. **4. Are these gearboxes compatible with different motor types?** Yes, the ZQ250 and ZQ350 feature standardized input flanges (IEC or NEMA) for easy integration with electric motors, hydraulic drives, or diesel engines. Ensure proper alignment during installation to avoid vibration or premature failure. **5. Can they operate in extreme temperatures or harsh conditions?** Both models are designed for -20°C to 80°C environments. The cast iron housing provides corrosion resistance, and optional protective coatings are available for humid, dusty, or chemically exposed settings. Regular inspection of seals and bearings is recommended for harsh applications. These gear reducers are ideal for mining, cement, and logistics conveyors, offering durability, high torque, and low maintenance for long-term reliability.

(high power gear reducer jzq series zq 250 gearbox zq350 gearbox for conveyor)