MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox

Overview of MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearboxsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearboxmanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox)

Specifications of MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox

The MAR collection low reaction and high accuracy helical gear reducer is crafted for applications demanding extraordinary accuracy, rigidity, and integrity. Readily available in frame dimensions 60, 90, 115, 142, and 180, this worldly servo transmission integrates compact layout with high torque ability, making it ideal for robotics, CNC equipment, automated assembly systems, and precision activity control.

** Key Specs: **.
– ** Frame Dimensions: ** 60, 90, 115, 142, 180 (mm).
– ** Decrease Ratios: ** Single-stage proportions vary from 3:1 to 10:1; multi-stage configurations expand up to 100:1 for greater torque result.
– ** Low Reaction: ** Ultra-low backlash beginning with ≤ 1 arcmin (personalized to ≤ 3 arcmin for common designs), making certain accurate positioning and repeatability.
– ** Torque Capability: ** High torsional tightness sustains continuous torque as much as 180 Nm (model-dependent), with peak torque tolerance exceeding 300% of ranked torque.
– ** Input/Output Options: ** Compatible with servo electric motors and stepper motors; hollow shaft or strong shaft arrangements, with keyway or clamping flange links.
– ** Accuracy Elements: ** Helical global gears crafted from high-strength alloy steel, heat-treated and ground for longevity. Precision bearings and optimized tooth profiles minimize resonance and noise.
– ** Efficiency: ** ≥ 95% effectiveness as a result of optimized gear meshing and low-friction materials.
– ** Housing: ** Light-weight light weight aluminum alloy real estate with high strength and rust resistance; IP65 defense for dust and water resistance.
– ** Installing Versatility: ** Universal mounting placements (any type of orientation) with integrated servo adapter options.
– ** Running Problems: ** Temperature level array -20 ° C to 90 ° C; lubrication alternatives consist of oil or oil for varied atmospheres.

** Applications: ** Matched for high-precision jobs such as semiconductor production, clinical devices, packaging equipment, and aerospace systems. The MAR series makes sure smooth procedure under high dynamic lots, decreasing power loss and maintenance requirements.

** Modification: ** Optional adjustments include personalized backlash levels, shaft measurements, and special finishings. Compliance with international standards (ISO, CE, RoHS) ensures international applicability.

** Advantages: ** Incorporates planetary equipment toughness with helical equipment quietness, providing zero-play torque transmission, extended lifespan, and compatibility with high-speed servo systems. The portable, modular design simplifies integration into space-constrained arrangements while preserving high power density.

This gearbox is an affordable service for industries focusing on accuracy, dependability, and minimal downtime.

(MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox)

Applications of MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox

The MAR collection reduced reaction and high precision helical equipment reducers (60/90/115/ 142/180) are engineered to provide phenomenal performance in applications demanding precision, integrity, and minimal positional variance. These global servo gearboxes incorporate innovative helical gearing with a small, stiff design, making them ideal for integration right into movement control systems where accuracy and repeatability are critical. Their low clearance tipping system ensures smooth procedure, decreased resonance, and enhanced torque transmission, also under high-speed or high-load conditions.

In industrial automation, the MAR series excels in robotics, CNC equipment, and pick-and-place systems. The low backlash (frequently under 1 arcmin) makes sure exact angular positioning, critical for robot arms performing detailed assembly jobs or CNC machines achieving tight-tolerance cuts. The high torsional rigidity reduces deflection under dynamic tons, maintaining accuracy in computerized production lines.

For product packaging and printing equipment, these equipment reducers give consistent rate control and high torque result, making it possible for seamless synchronization of conveyor belts, rotary actuators, and servo-driven feeders. Their small dimension (60mm to 180mm structure alternatives) enables very easy installation in space-constrained atmospheres without jeopardizing power thickness.

In semiconductor manufacturing, the MAR series’ ultra-precise activity control supports wafer handling systems and lithography devices, where micron-level accuracy is non-negotiable. The gearbox’s high efficiency (approximately 98%) and thermal stability reduce power loss and heat generation, making sure durability in 24/7 procedure.

Renewable resource systems, such as solar monitoring systems, take advantage of the transmission’s longevity and resistance to environmental stress factors. The solidified alloy steel equipments and progressed lubrication ensure dependable performance in extreme outside problems.

Clinical device producers utilize the MAR series for imaging systems, medical robots, and diagnostic equipment, where quiet operation and zero-backlash are essential for patient security and precision.

The 60/90/115/ 142/180 models use flexibility, supporting both stepper and servo motors, making them versatile to varied sectors. With adjustable backlash levels, installing configurations, and proportions, the MAR series is a functional solution for applications requiring high accuracy, from aerospace testing rigs to vehicle assembly lines. By decreasing power loss and maximizing torque outcome, these gear reducers enhance system efficiency while decreasing upkeep prices over their extensive life span.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox

The MAR series low backlash and high precision helical gear reducer is designed for applications requiring exceptional accuracy and durability. Below are five frequently asked questions about this product:

**1. What applications are the MAR series gear reducers best suited for?**
The MAR series is ideal for high-precision automation, robotics, CNC machinery, medical equipment, and packaging systems. Its low backlash (1-3 arcmin) ensures precise motion control, making it suitable for tasks demanding repeatability, such as pick-and-place operations, rotary indexing, and servo-driven systems.

**2. What is the backlash specification for different sizes (60/90/115/142/180)?**
Backlash varies by model. The 60mm and 90mm units offer ultra-low backlash of ≤1 arcmin, while the 115mm, 142mm, and 180mm models provide ≤3 arcmin. Customizable options are available for applications requiring even tighter tolerances.

**3. Why choose a helical gear design over other gear types?**
Helical gears ensure smoother, quieter operation compared to spur gears due to their angled teeth, which engage gradually. This design reduces vibration, improves torque transmission, and enhances longevity, critical for high-precision systems. The planetary structure further boosts rigidity and load distribution.

**4. What maintenance is required for these gearboxes?**
The MAR series is pre-lubricated with high-performance grease, requiring minimal maintenance. Regular inspections for wear, contamination, or lubrication degradation are recommended. Relubrication intervals depend on operating conditions but typically exceed 10,000 hours under normal loads and speeds.

**5. Are these gearboxes compatible with servo motors and stepper motors?**
Yes. The MAR series supports direct integration with most servo and stepper motors. Standard input configurations include keyed shafts, splined shafts, or custom flanges. High torsional stiffness and low inertia ensure optimal responsiveness for dynamic motion control. Always verify torque ratings and mounting dimensions to ensure compatibility with your motor.

This gearbox series combines high efficiency (≥95%) with compact sizing, making it a versatile solution for industries prioritizing precision, reliability, and space-saving design.

(MAR series low backlash and high precision helical gear reducer 60/90/115/142/180 low clearance stepping planetary servo gearbox)