Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder

Overview of Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extrudersystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extrudermanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder)

Specifications of Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder

The Tili ZLYJ China Gearbox Transmission Gearbox is designed for extruder machines in plastic and rubber processing. It reduces motor speed effectively while maintaining high torque output. The gearbox ensures stable power transmission for continuous industrial operations. It suits heavy-duty applications due to its robust construction and precision engineering.

The gearbox uses high-strength alloy steel for gears and shafts. This material enhances durability under high-stress conditions. Hardened surfaces on gears improve wear resistance. The housing is made from cast iron. Cast iron absorbs vibrations and reduces noise during operation. Internal components are precision-machined for smooth meshing and minimal energy loss.

It features a modular design for easy installation and maintenance. The compact structure saves space in machinery setups. Multiple mounting positions allow flexibility in different configurations. Lubrication ports are accessible for routine checks. Oil seals prevent leakage and contamination. Cooling fins on the housing help dissipate heat during prolonged use.

The gearbox handles input speeds up to 1,500 RPM. Output torque ranges from 500 Nm to 10,000 Nm. Transmission ratios vary between 1:1.5 and 1:100. These specs adapt to diverse extruder requirements. It operates efficiently in temperatures from -20°C to 80°C. The unit works reliably in dusty or humid environments.

Low noise levels meet industrial standards. Efficiency ratings exceed 96% due to optimized gear geometry. This reduces energy consumption and operating costs. The gearbox aligns with international certifications for quality and safety. Custom modifications are available for specific load or speed needs.

The product is compatible with AC motors and servo drives. It integrates seamlessly into existing extruder systems. Common applications include plastic sheet production, pipe extrusion, and rubber profile manufacturing. Maintenance involves regular lubrication and inspection of gear teeth. Replacement parts are widely available for quick repairs.

Users benefit from extended service life and reduced downtime. The gearbox minimizes production interruptions caused by mechanical failures. Its design prioritizes user safety with protective covers and secure fastenings. Technical support is provided for installation and troubleshooting. Performance tests confirm reliability before delivery.

(Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder)

Applications of Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder

The Tili ZLYJ China Gearbox Transmission Gearbox is designed for extruder machines in plastic and rubber processing. It connects to motors and reduces speed while increasing torque. This ensures stable power transfer for consistent material extrusion. The gearbox handles heavy loads in high-temperature environments. It suits single-screw and twin-screw extruders. Industries like plastic manufacturing, rubber production, and recycling rely on this component.

The gearbox works in producing pipes, sheets, films, and profiles. Its rigid structure minimizes vibration during operation. This reduces wear on machine parts. High-precision gears improve energy efficiency. The design lowers noise levels during continuous use. Heat-treated alloy steel components resist abrasion. This extends the gearbox’s service life.

This model supports customization for specific torque requirements. It integrates with various motor types. The compact shape saves space in industrial setups. Sealed housings prevent dust and moisture from entering. This protects internal gears in harsh conditions. Regular maintenance is simple. Users can access parts easily for inspection or replacement.

Plastic extrusion demands smooth speed control. The ZLYJ gearbox maintains steady RPM under fluctuating loads. This prevents material defects like uneven thickness. Rubber processing needs high torque at low speeds. The gearbox delivers this without overheating. Its lubrication system ensures consistent performance. This reduces downtime for repairs.

Factories benefit from the gearbox’s durability. It cuts long-term costs linked to frequent replacements. The product meets international standards for industrial safety. Its helical gear design distributes load evenly. This avoids sudden failures during peak operations. Operators report higher productivity due to reliable performance.

The gearbox suits automotive part manufacturing and packaging material production. It handles additives-filled plastics without strain. Corrosion-resistant coatings protect against chemical exposure. Users in recycling plants find it effective for processing mixed materials. Its adaptability makes it a practical choice for diverse extrusion tasks.

Engineers prioritize this gearbox for its balance of power and precision. It supports energy-saving initiatives in manufacturing. The reduced friction design lowers electricity consumption. Businesses aiming to optimize output with minimal downtime choose this solution. The Tili ZLYJ series remains a trusted option in global industrial markets.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder

The Tili ZLYJ China Gearbox Transmission Gearbox is designed for extruder machines. It reduces motor speed for plastic and rubber processing. Below are answers to common questions.

What applications is this gearbox suitable for? The gearbox is used mainly in plastic and rubber extruders. It handles high torque and ensures stable speed reduction. Industries like packaging, construction, and automotive manufacturing rely on it.

What materials make the gearbox durable? The housing uses high-strength cast iron. Gears are made from alloy steel. These materials resist wear and heavy loads. The design ensures long-term reliability in harsh conditions.

How do I maintain the gearbox? Check oil levels regularly. Clean debris around seals. Replace lubricant every six months. Inspect gears for wear annually. Proper maintenance prevents breakdowns and extends service life.

Can the gearbox work with different motors? Yes. It connects to motors from various brands. Confirm the motor’s power and speed match the gearbox’s specs. Compatibility charts are provided in the manual.

What if the gearbox overheats or makes noise? Overheating often means low oil or blocked vents. Check oil levels first. Clean ventilation paths. Unusual noises may signal misalignment or damaged gears. Stop the machine immediately. Contact support for inspection.

The gearbox is CE-certified. It meets international safety standards. Custom configurations are available. Provide details like load capacity and mounting style when ordering.

Spare parts like seals and bearings are easy to find. Authorized suppliers stock original components. Avoid non-genuine parts to prevent performance issues.

Installation requires aligning the gearbox with the motor shaft. Use precision tools for accuracy. Incorrect alignment causes vibration and premature failure. Follow the step-by-step guide in the manual.

The gearbox operates quietly under normal conditions. Noise reduction comes from precision-machined helical gears. Regular lubrication keeps sound levels low.

Performance depends on proper load management. Exceeding rated capacity strains components. Monitor operating conditions to avoid overloads. Sensors can be added for real-time monitoring.

Technical support is available 24/7. Provide the gearbox model and issue details when contacting the service team. On-site assistance can be arranged for critical problems.

(Tili ZLYJ China Gearbox Transmission Gearbox For Extruder Machine Motor Speed Reducer For Plastic And Rubber Extruder)