YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine

Overview of YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machinesystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machinemanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine)

Specifications of YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine

The YK3608 High Effectiveness Horizontal CNC Equipment Hobbing Device is created for accuracy production of miniature gears, using advanced automation and high-speed performance. Suitable for little to medium-sized gear manufacturing, this machine incorporates durable construction with cutting-edge CNC technology to supply accuracy and repeatability. Secret specs include an optimum workpiece size of 80 mm, a module range of 0.5– 2 mm, and a pin rate of approximately 3,000 RPM for effective product removal. The maker supports gear hobbing of spur equipments, helical gears, worm equipments, and splines, satisfying sectors like robotics, clinical devices, automotive components, and electronics.

Equipped with a high-precision CNC system, the YK3608 includes servo-driven axes (X, Y, Z) for synchronized movement control, guaranteeing smooth procedure and marginal vibration. The worktable utilizes a hydraulic clamping system for safe and secure work surface addiction, while the automated lubrication system enhances component long life. The device’s straight design maximizes space efficiency and availability, making it appropriate for portable workshops.

Accuracy is focused on with a gear-cutting precision of approximately hullabaloo 8 criterion, sustained by a high-resolution rotary encoder for angular positioning. The device pin approves conventional hobs with an optimum diameter of 80 mm, and the maker includes an automatic device changer (optional) to reduce downtime. Shows is simplified through easy to use software compatible with CAD/CAM files, enabling fast setup for custom gear accounts.

Added attributes consist of a touchscreen interface for real-time tracking, error diagnostics, and criterion changes. The maker’s rigid cast-iron frame moistens operational vibrations, making sure constant surface finish. Power needs are 380 V/50 Hz, with a total power intake of 7.5 kW. Measurements determine 2,200 mm (L) x 1,600 mm (W) x 1,800 mm (H), and the web weight is about 3,200 kg.

Security systems consist of emergency stop buttons, overload protection, and safety enclosures. The YK3608 is crafted for reduced maintenance, with easily accessible components for maintenance. Optional upgrades consist of coolant filtering systems and boosted CNC software modules. Ideal for high-mix, low-volume production, this equipment provides manufacturers a reliable remedy for mini gear cutting with minimal setup time and maximum efficiency.

(YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine)

Applications of YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine

The YK3608 High Effectiveness Horizontal CNC Equipment Hobbing Machine is a state-of-the-art option developed for precision production of mini gears, dealing with markets that require high precision, repeatability, and effectiveness. This device masters creating small equipments with complex profiles, making it optimal for applications in markets where miniaturization and integrity are important. Its sophisticated CNC innovation makes certain smooth automation, allowing the production of premium equipments with limited tolerances and marginal manual intervention.

** Trick Applications: **.
1. ** Precision Design and Micro-Machining: ** The YK3608 is extensively made use of to craft small gears for accuracy instruments, including watches, clinical devices, and optical devices. Its capability to deal with diameters as tiny as 1 mm makes it vital for micro-gear production.
2. ** Automotive Elements: ** Modern cars count on compact gears for sensors, transmission systems, and electric power guiding. The equipment’s straight style ensures security while cutting equipments for these vital vehicle subsystems.
3. ** Robotics and Automation: ** Mini equipments are necessary for robotic joints, actuators, and drones. The YK3608’s high-speed hobbing (up to 3,000 RPM) and multi-axis CNC control allow quick production of lightweight, durable equipments for agile robotic activities.
4. ** Medical Tools: ** Surgical devices, dental devices, and analysis devices need ultra-precise, clean and sterile equipments. The device’s stainless-steel compatibility and contamination-free reducing procedure fulfill strict medical criteria.
5. ** Customer Electronic devices: ** From mobile phone resonance electric motors to cam focus mechanisms, the YK3608 generates gears that ensure smooth, silent procedure in portable digital devices.

** Features Driving Efficiency: **.
– ** CNC Precision: ** Programmable setups permit personalization of equipment modules, stress angles, and tooth profiles, sustaining spur, helical, and worm gears.
– ** Product Flexibility: ** Processes steels (steel, brass, aluminum) and design plastics, adapting to varied industry needs.
– ** Performance: ** Automated tool adjustments and real-time monitoring reduce downtime, improving output for high-volume mini gear production.
– ** User-Friendly User Interface: ** Intuitive controls and CAD/CAM combination streamline complicated gear design and prototyping.

The YK3608 encourages manufacturers to fulfill climbing demands for miniaturized, high-performance gears while keeping cost-effectiveness and scalability. Its durable building and adaptability make it a keystone for innovation in sectors pushing the limits of micro-engineering.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine

What types of gears can the YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine produce? The YK3608 is designed to manufacture a variety of precision mini gears, including spur gears, helical gears, worm gears, and spline shafts. It supports gear cutting for applications in automotive, robotics, medical devices, and small machinery, with high repeatability and accuracy for complex gear profiles.

What is the maximum module and workpiece diameter the machine can handle? This machine accommodates gears with modules ranging up to 1.5 and can process workpieces with a maximum outer diameter of 80 mm. Its compact design is optimized for mini gears, making it ideal for small-batch production or prototyping in industries requiring miniature components.

How does the CNC system enhance productivity? The YK3608 features an advanced CNC control system with multi-axis synchronization, enabling automated toolpath adjustments, real-time monitoring, and error correction. Operators can program custom gear profiles, reduce setup times, and achieve consistent results, boosting efficiency by up to 40% compared to manual machines.

What is the machine’s accuracy class? The YK3608 achieves a gear accuracy class of DIN 6 or higher, depending on material and tooling. Precision is ensured through high-rigidity construction, servo-driven axes, and thermal stability components. Optional laser measurement systems further enhance calibration for ultra-fine gear teeth profiles.

What maintenance does the YK3608 require? Regular maintenance includes lubricating guide rails and ball screws, checking spindle alignment, and replacing cutting tools as needed. The CNC system requires periodic software updates. Daily cleaning of chips and debris is recommended to prevent wear. With proper care, the machine offers a lifespan of 10+ years under standard operating conditions.

(YK3608 High Efficiency Horizontal CNC Gear Hobbing Machine For Mini Gear Cutter Machine)